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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

New metalens shifts focus without tilting or moving: Mini zoom for drones, cellphones, night-vision goggles

By Jennifer Chu, MIT

Polished glass has been at the center of imaging systems for centuries. Its precise curvature enables lenses to focus light and produce sharp images, whether the object in view is a single cell, the page of a book, or a far-off galaxy.

Changing focus to see clearly at all these scales typically requires physically moving a lens by tilting, sliding, or otherwise shifting it, usually with the help of mechanical parts that add to the bulk of microscopes and telescopes.

Now MIT engineers have fabricated a tunable "metalens" that can focus on objects at multiple depths, without changes to its physical position or shape. The lens is made not of solid glass but of a transparent "phase-changing" material that, after heating, can rearrange its atomic structure and thereby change the way the material interacts with light.

A new MIT-fabricated metalens shifts focus without tilting, shifting, or otherwise moving. [Image courtesy of the researchers]

 

 

The researchers etched the material's surface with tiny, precisely patterned structures that work together as a "metasurface" to refract or reflect light in unique ways. As the material's property changes, the optical function of the metasurface varies accordingly. In this case, when the material is at room temperature, the metasurface focuses light to generate a sharp image of an object at a certain distance away. After the material is heated, its atomic structure changes, and in response, the metasurface redirects light to focus on a more distant object.

In this way, the new active metalens can tune its focus without the need for bulky mechanical elements. The novel design, which currently images within the infrared band, may enable more nimble optical devices, such as miniature heat scopes for drones, ultracompact thermal cameras for cellphones, and low-profile night-vision goggles.

"Our result shows that our ultrathin tunable lens, without moving parts, can achieve aberration-free imaging of overlapping objects positioned at different depths, rivaling traditional, bulky optical systems," says Tian Gu, a research scientist in MIT's Materials Research Laboratory.

Gu and his colleagues have published their results in the journal Nature Communications. His co-authors include Juejun Hu, Mikhail Shalaginov, Yifei Zhang, Fan Yang, Peter Su, Carlos Rios, Qingyang Du, and Anuradha Agarwal at MIT; Vladimir Liberman, Jeffrey Chou, and Christopher Roberts of MIT Lincoln Laboratory; and collaborators at the University of Massachusetts at Lowell, the University of Central Florida, and Lockheed Martin Corporation.

A material tweak
The new lens is made of a phase-changing material that the team fabricated by tweaking a material commonly used in rewritable CDs and DVDs. Called GST, it is made of germanium, antimony, and tellurium, and its internal structure changes when heated with laser pulses. This allows the material to switch between transparent and opaque states -- the mechanism that enables data stored in CDs to be written, wiped away, and rewritten.

Earlier this year, the researchers reported adding another element, selenium, to GST to make a new phase-changing material: GSST. When they heated the new material, its atomic structure shifted from an amorphous, random tangle of atoms to a more ordered, crystalline structure. This phase shift also changed the way infrared light traveled through the material, affecting refracting power but with minimal impact on transparency.

The team wondered whether GSST's switching ability could be tailored to direct and focus light at specific points depending on its phase. The material then could serve as an active lens, without the need for mechanical parts to shift its focus.

"In general when one makes an optical device, it's very challenging to tune its characteristics postfabrication," Shalaginov says. "That's why having this kind of platform is like a holy grail for optical engineers, that allows [the metalens] to switch focus efficiently and over a large range."

In the hot seat
In conventional lenses, glass is precisely curved so that an incoming light beam refracts off the lens at various angles, converging at a point a certain distance away, known as the lens' focal length. The lenses can then produce a sharp image of any objects at that particular distance. To image objects at a different depth, the lens must physically be moved.

Rather than relying on a material's fixed curvature to direct light, the researchers looked to modify a GSST-based metalens in a way that the focal length changes with the material's phase.

In their new study, they fabricated a 1-micron-thick layer of GSST and created a "metasurface" by etching the GSST layer into microscopic structures of various shapes that refract light in different ways.

"It's a sophisticated process to build the metasurface that switches between different functionalities, and requires judicious engineering of what kind of shapes and patterns to use," Gu says. "By knowing how the material will behave, we can design a specific pattern which will focus at one point in the amorphous state, and change to another point in the crystalline phase."

They tested the new metalens by placing it on a stage and illuminating it with a laser beam tuned to the infrared band of light. At certain distances in front of the lens, they placed transparent objects composed of double-sided patterns of horizontal and vertical bars, known as resolution charts, that are typically used to test optical systems.

The lens, in its initial, amorphous state, produced a sharp image of the first pattern. The team then heated the lens to transform the material to a crystalline phase. After the transition, and with the heating source removed, the lens produced an equally sharp image, this time of the second, farther set of bars.

"We demonstrate imaging at two different depths, without any mechanical movement," Shalaginov says.

The experiments show that a metalens can actively change focus without any mechanical motions. The researchers say that a metalens could be potentially fabricated with integrated microheaters to quickly heat the material with short millisecond pulses. By varying the heating conditions, they can also tune to other intermediate states, enabling continuous focal tuning.

"In the future, this unique platform will allow us to arbitrarily control the focal length of the metalens," Shalaginov says.

Published March 2021

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